My Review of Combine Advisor, New for John Deere S700 Series

by Lucas Veale, Assumption, IL 

Corn and bean harvest was in full swing last week  (18-22 Sept).  Soybeans seemed to be the crop of choice to harvest first while growers were waiting on the corn to dry down a bit more.  I had a chance to operate one of the new model year ’18 S780 combines with the Combine Advisor Package installed in a cornfield not far from Assumption.  Combine Advisor automatically helps maintain machine performance once the operator initially sets the machine.  It has a high-speed camera on the clean grain and tailings elevators to monitor grain condition and tailings load in each respective elevator.

Combine Advisor Live Camera Video Feed

After the operator has set the machine to perform to his satisfaction, he will press the “set performance target” button and continue harvesting.  Once this is done, the system goes into action. For the next few rounds in the field, it looks at the loss monitor for separator and shoe loss levels.  It also inspects the free grain and trash levels in the tailings elevator via the tailings camera.  Lastly, it checks out the clean grain camera for foreign material and broken kernels.  During this period of time, approximately 10 min, it is learning the acceptable loss/damage/trash levels for each respective system.  Once it completes this learning period the system is ready and active.

Combine Advisor Adjustment Page

As the operator continues through the field,  the system is monitoring all of the above conditions and is looking for one that is outside the range that it experienced during the 10 minute learning period.  If it notices that one of the parameters is outside of acceptable levels, it will change one or more of the appropriate settings in the combine to try and correct the situation.  For example, if the system saw that the amount of free grain detected by the tailings camera was above the learned period level, it would open the sieve to try and direct more of this free grain to the clean grain elevator.  After the adjustment, the system will watch and see if the problem got better, got worse, or stayed the same for about 5-10 min.  It will also see if any other areas were affected, like in this scenario, if more foreign material was also introduced into the clean grain system.  If it lowered the free grain in the tailings, it would leave the sieve setting alone.  If it saw that the foreign material level went up it might close the chaffer or increase the fan speed to try and mitigate that development as well.

Combine Advisor Adjustment Settings Page

I got to experience firsthand the machine making needed adjustments on the fly.  We were harvesting corn in a field with 2 varieties.  We set the machine in the driest variety and continued harvesting.  It did have some small patches of replant in it, but the machine did not make “knee-jerk” adjustments when encountering the small patches of replant.  The customer was receiving a discount on drying costs from an elevator and decided we would move to the other end of the field to the wetter variety to take advantage of the discount.  I noticed shortly after I had moved to the new variety the combine had slowed the rotor and opened the concave.  I knew this because it had turned those two setting blue on the monitor.  I questioned why the combine had done this so I went to the performance history page and it showed me the reason for the change was because the broken grain levels had risen substantially.  After the machine had evaluated the change for a couple rounds it left them in place as we continued on through the field.  It made some other changes here and there to try and clean up the sample.  Some of them it left in place but some of them it did not leave in place an put them back to the original.  Once we got back into the drier variety the combine began to make adjustments again.  When it had finished “readjusting” the settings were nearly exactly where they were when we left the drier variety the first time.

Combine Advisor Performance History

I have set many combines in many different situations over my 20-year career with John Deere and Sloan Implement.  I can honestly say that this feature made me a better operator.  Not because it knew what adjustment to make better than I did, but because it was constantly watching the performance of the machine while I had other distractions.  I was also watching for drain sumps in the field.  Is the grain cart operator too close or too far away from my auger?  Am I going to make it to the end without running the grain tank over?  Are there any trucks here because the cart is almost full?  Am I running my deck plates too wide because I see a little corn shelling on the ground?  Etc., etc., etc.  Even if you are an experienced operator, you have many more things you are watching for as you run through the field in addition to keeping tabs on the performance of the machine.  If you are not an experienced operator, you can feel more comfortable that the machine is watching and adjusting as needed to do a good job.

To be honest, I thought this new technology was going to be nothing more than another bell and whistle that was just going to result in more phone calls for me to deal with while helping growers understand it.  I’m 99.9% sure I will still get some phone calls about it, but I think the value it brings will be worth it.

Thanks for spending your valuable time with me and hopefully this has given you some insights to the new Combine Advisor package.  Please be safe out there and have a bountiful and profitable harvest this fall.

Sloan Support is written by the product support team at Sloan Implement, a 20 location John Deere dealer in Illinois and Wisconsin.   Learn more at www.sloans.com

 

John Deere ExactEmerge: Buy New or Retrofit?

John Deere’s Exactemerge high-speed planter has definitely changed the game.  With improved seed spacing over conventional planters even at speeds of 10+ mph, unmatched productivity and accuracy now go hand in hand.  Covering dramatically more acres per day and still doing a better job in an ever decreasing planting window is a value story that hasn’t been seen since the introduction of the STS combine in 2000.  Sloan Implement has ExactEmerge customers that have cut their planting fleet in half and still get more done in a day, all while improving the plant stand.   This frees up manpower to do other tasks at a time when skilled farm labor is ever more difficult to locate.

John Deere offers two different options for customers who want to bring this technology to their operation: Buying a new or used Exactemerge planter or Retrofitting an existing 2011 or newer conventional John Deere bulk fll planter.  So what is the best option?  Both offer pro’s and con’s so let’s walk through both scenarios:

Buying a new Exactemerge planter: 

John Deere has introduced features each year since the Exactemerge’s introduction that cannot be retrofitted back to previous model planters.  Frame weight distribution is only available as a factory option and cannot be retrofitted to previous models.  Folding the planter through the display, thus eliminating the fold box, is also a factory only option.  Seedstar 4HP is new for the 2018 planter line-up and is not available for retrofit at this time.  Seedstar 4HP requires a Gen IV display.  The larger screen offers greater flexibility with the planter run page setup for viewing more functions on the screen at the same time.   The frame has also received a few tweaks, in particular, the markers can better handle the increased loads of 10+ mph planting speeds.  Buying new insures that you will have the latest technology as well as a full machine warranty for the planting season.

Retrofit a 2011 or newer central-fill planter to the Exactemerge planting system:

This option allows customers to get the Exactemerge technology at a substantially reduced cost vs. buying new.  Customers can get most of the latest technology except for the items listed above.  The Exactemerge row unit, pneumatically adjustable row cleaners, individual row hydraulic down force, and pneumatic closing wheels can all be installed on an existing planter to get these technologies for less money.  The basic Exactemerge retrofit unit comes with a new shank, openers, scrapers, gauge wheel arms, meter, brush module, parallel arm bushings, and an electrical system that includes vacuum automation and curve compensation.  All of the new components have a full planting season warranty.  What’s more, you can still use your existing 2630 display to operate the retrofitted planter, saving the cost of upgrading to the new Gen IV display.  The frame and seed delivery system both remain the same.  We have done several retrofits and customers have had great success while saving money.

Sloan employees prepared 7 short videos discussing ExactEmerge retrofit kits that can be viewed here:

As you can see, both options have a value story that is different.  What is not different is the performance and productivity each option will bring to your operation.

Click here to read more about the Exactemerge row unit or contact your local Sloan Implement location.

by Lucas Veale, Assumption, IL 

 

Sloan Support is written by the product support team at Sloan Implement, a 20 location John Deere dealer in Illinois and Wisconsin.   Learn more at www.sloans.com

 

AMS Report 3.7.2014

by Lucas Veale

Wireless Data Transfer continues to be a hot topic.  Customers are asking about adding this to their R-Series tractors for spring.  It is $700 per year if they do not currently have a JDLINK Ultimate subscription on the 8R.  They also will need to buy a $120 Ethernet cable.

Seed meter test stand is really gaining traction.  We have either completed or booked over 120 rows of meters in less than 1 month of owning the stand.  It has also allowed us to learn more about the meters and what field adjustments will help this spring.  The northern group also used it at their clinics and it helped sign up inspections and pro max 40 conversions.  We will do the same at our meetings next year.

AMS equipment sales have picked up momentum the past 2 weeks.  Displays, receivers, and rate controllers are leading the way.  Customers like the rate controllers to eliminate cab clutter and to allow them to document their application.  It also allows them to add swath control which is a huge benefit.  We have installed on toolbars, planter fertilizer units, and pull type sprayers.  Used equipment also remains a very hot commodity.

Atwood has been working with a wireless liquid flow blockage sensor system from John Blue.  This will alert the operator if a row has been plugged with debris and help to reduce skips that result from this blockage.  For more info, contact Dylan Vickers in Atwood, 217 578 2224.

We received some training on the new 2015 planters.  The new ExactEmerge planter will operate on a 56 volt system powered by a hydraulically driven alternator.  The reason for 56 volts is that anything over 75 volts is considered potentially lethal and would require some additional safety components.  The higher the voltage the lower the amperage which means we are able to use smaller wires to run the electric drive motors.  The new 3HD monitor should have an easy transition for customers already used to Seedstar XP.  They stressed to us the horsepower requirements would be substantially higher due to the higher ground speeds.  A 24 row will require an 8360R with a 60 gpm pump and could struggle in hills to maintain 10 mph.  The brush belt seed delivery system seemed simple and easy to service.  The same could be said for the meter components.  We will have the ExactEmerge planter at the Expo.

When attaching newer planter to R-Series tractors it is a good practice to make sure that the tractor has the latest software on the controllers if you notice slow response or have to go through multiple key cycles to get the planter and tractor to communicate.  Also make sure that the planter is at least version 17 (18 is the latest but 17 works well) if model year 2011 or later.  Version 10 is required for ’09-’10.  Generic serial numbers are A01700B000000 or ’09-’10.  1A01700AAAA000000 is correct for 2011-14.

If you would like to sign up a customer for email list for the newsletter, simply click on the link in the upper right hand corner of www.sloans.com.  You can add their name and email address to the list.